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EBICO EP-G Series Natural Gas Burner for Thermal Oil Heaters

EBICO EP-G split gun-type electronic proportional gas burner is specially designed for thermal oil heaters. It adopts exclusive VIC internal mixing technology to achieve NOx ≤30mg/m³ without FGR, featuring high energy efficiency, full safety interlock protection and stable operation under fluctuating gas pressure. Power ranges 85–33500kW, widely used in food, textile, chemical and road engineering industries with customizable fuel and power.
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Product Description

Product Overview

EBICO EP-G series is a compact split gun-type electronic proportional digital burner specially customized for thermal oil furnaces and hot air furnaces. Rooted in EBICO’s 60+ years thermal combustion R&D experience (brand founded in 1965), this model integrates four core design concepts: Safety, Energy Saving, Low NOx Emission, Intelligent Control.

Equipped with exclusive VIC vacuum internal mixing ultra-low nitrogen combustion technology, EP-G achieves NOx emission below 30mg/m³ without extra FGR flue gas recirculation system, fully meeting global strict industrial environmental standards. The power coverage ranges from 85kW to 33500kW, perfectly matching 30–3000 million kcal thermal oil furnaces, covering small workshop to large industrial park heating demand.

Suitable fuel: Pure natural gas (LNG/CNG/LPG optional customized version). Adopts full electronic proportional linkage adjustment of air & gas, stable combustion under fluctuating gas pressure, high combustion efficiency close to 100%, effectively cutting gas consumption and long-term operation cost for factories.

Core Advantages

1.Ultra-Low Nitrogen, No Extra FGR Cost

Original VIC layered internal mixing combustion structure, graded air distribution & vortex disturbance flame technology. NOx ≤30mg/m³ without flue gas recirculation, save pipeline, fan and installation investment for low-nitrogen renovation projects.

2.Full Electronic Proportional Intelligent Regulation

Dual servo motor synchronous linkage control for air damper and gas valve, real-time matching air-fuel ratio under 0–100% load adjustment. Avoid incomplete combustion, reduce carbon deposition and gas waste by 8–15% compared with traditional mechanical linkage burners.

3.High Safety Full Protection System

Multi-layer safety interlock design: gas pressure high/low protection, air pressure detection, flame ion monitoring, overheat protection, anti-leak solenoid valve group, automatic fault alarm & lockout. Real-time fault code display, prevent ignition failure, flameout, gas leakage risks.

4.Compact Split Gun-Type Structure, Easy Installation & Maintenance

Split layout separates fan, gas valve group and control cabinet, reserved maintenance access ports. Lightweight integral aluminum alloy housing, corrosion-resistant, low wind resistance, reduce running noise by 30% vs ordinary burners. Adapt to narrow furnace room layout of thermal oil heaters.

5.Wide Power Adaptation, One-Stop Matching

Complete model series from 720kW to 20825kW, covers 50–1500 Mcal thermal oil furnaces; custom ultra-large power up to 33500kW available. Uniform spare parts & control system, convenient unified after-sales management for multi-unit factories.

6.Stable Operation Under Complex Working Conditions

Tested for long-term continuous operation under unstable gas pressure, high furnace backpressure, high temperature environment. Wide load adjustment ratio, no flame off, no black smoke during frequent start-stop for intermittent production lines.

Complete Model Technical Parameters

Model

Output Power(kW)

Natural Gas Consumption(Nm³/h)

Matched Thermal Oil Furnace (Mcal)

EP1G

720

72

50

EP2G

1420

142

75/100

EP3G

2380

238

125/150

EP4G

4800

480

200/250

EP5G

5440

544

350/400

EP6G

8100

810

500/600

EP7G

9500

950

600/700

EP8G

13300

1330

800/900

EP9G

17000

1700

1000–1200

EP10G

20825

2083

1500

General Specs

  • Fuel: City Natural Gas / LNG / CNG / LPG (customized)

  • Structure: Split gun type burner

  • Adjustment Mode: Electronic proportional digital linkage

  • Standard NOx Emission: ≤30mg/m³ (no FGR)

  • Overall Power Range: 85–33500kW

  • Matched Furnace Capacity: 30–3000 Mcal thermal oil heater

  • Control: Digital controller with fault code display

  • Housing Material: Anti-corrosion aluminum alloy

Application Industries & Project Cases

Main Applicable Equipment

Thermal oil furnace, hot air circulation furnace, drying tower, asphalt mixing plant, heating boiler

Covered Industries

Food processing, textile printing & dyeing, chemical raw material, new building materials, power plant, pharmaceutical, road engineering, rubber plastic, central heating

Representative Successful Projects

  1. State Power Datong Hudong Power Plant – Large thermal oil furnace low-nitrogen reconstruction

  2. Xinjiang Tomato Factory – Food industry drying furnace EP-G supporting

  3. Sichuan New Building Material Factory – 600 Mcal thermal oil heater burner matching

  4. Shandong Luhua Group – 68 sets EP-G burners for food production heating lines

FAQ

Q1: What is the NOx emission level of EP-G burner? Do I need to add FGR system?

A1: Adopting EBICO exclusive VIC vacuum internal mixing low-nitrogen technology, EP-G can control NOx below 30mg/m³ without installing FGR flue gas recirculation device. It can directly meet strict environmental standards in Europe, China, Southeast Asia and other regions, saving extra equipment and construction cost.

Q2: Which thermal oil furnace tonnage is EP-G suitable for? Can I customize super large power?

A2: Standard models cover 50–1500 Mcal thermal oil furnaces, the overall power range of the whole series reaches 85–33500kW, matching 30–3000 Mcal furnaces. We support non-standard customized ultra-large power burners according to customer furnace parameters.

Q3: Does EP-G support automatic temperature control linkage with thermal oil furnace?

A3: Yes. The digital controller can be connected with furnace temperature sensor, pressure controller to realize automatic start-stop, load automatic adjustment according to set temperature, fully unmanned automatic operation, greatly reduce manual operation.

Q4: What if natural gas pressure fluctuates during factory production? Will the burner flame go out?

A4: EP-G uses dual servo full electronic proportional air-gas linkage system, equipped with gas pressure high/low protection and stable mixing head structure. Within the allowable gas pressure fluctuation range, the flame remains stable without extinguishing, and automatically alarms and locks if pressure exceeds the safe threshold to avoid safety hazards.

Q5: What maintenance work needs to be done regularly for EP-G natural gas burner?

A5: 1. Monthly: Clean burner air inlet filter, check gas pipeline joints for air leakage, inspect servo motor running status.

2. Quarterly: Dismantle and clean combustion head, check ignition electrode and flame detection probe.

3. Annual: Comprehensive inspection of solenoid valves, control circuit, safety interlock system, replace aging sealing parts.

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EBICO and the international Novar Bergamo and Vizcaya team work hand in hand to optimize the fusion of Europe's cutting-edge low-carbon and low-NOx combustion technologies to form EBICO's top technology strategy system. The company has strategic partners or factories in Italy, Germany, Switzerland, Holland, China, the products have been involved in Europe, Asia, Africa and other continents...

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