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ET Series Custom Industrial Burner for Non-Standard Applications

The ET Series is a custom industrial burner engineered for thermal systems that cannot be matched by a fixed standard model. It can be configured around project-specific fuel conditions, heat demand, furnace geometry, installation space and operating logic, supporting steam, thermal oil, waste incineration, hot-air and asphalt applications where non-standard integration is required.
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Product Introduction

Custom Industrial Burner Overview

The ET Series is developed for industrial heating projects where a standard burner size or fixed configuration does not adequately match the actual process.

Instead of starting with a predetermined burner structure, the design process begins with the operating conditions of the thermal system. Fuel characteristics, required heat input, furnace or drum geometry, installation space, production cycle and control requirements can all influence the final configuration.

This project-driven approach makes the ET Series suitable for new equipment, system upgrades and retrofit projects where the burner needs to fit the process rather than forcing the process to fit a standard burner.

When a Standard Burner Is Not Enough

A non-standard burner is usually required because one or more project conditions fall outside the normal assumptions of an off-the-shelf model.

Typical challenges can include:

  • Limited installation space

  • Unusual furnace or combustion-chamber geometry

  • Non-standard burner mounting interfaces

  • Variable or project-specific fuel conditions

  • Large changes in operating load

  • Special flame-length or flame-shape requirements

  • Existing equipment that must be retained during a retrofit

  • Plant-level automation or control integration requirements

In these situations, simply selecting a larger standard burner does not necessarily solve the problem.

The burner, furnace, fuel system and control strategy need to be considered together. The ET Series is therefore configured as part of the complete thermal system rather than selected only by nominal output.


Structure and Installation Customization

Mechanical configuration is one of the main areas of ET Series customization.

Depending on the equipment layout and combustion chamber, the burner structure can be engineered around the installation conditions of the project.

Possible configuration considerations include:

Gun-Type or Split Arrangement

Different burner structures can be evaluated according to equipment size, fan arrangement, access requirements and combustion-chamber layout.

Horizontal or Vertical Installation

Mounting orientation can be considered according to the furnace, drum or process-equipment structure.

Fixed or Skid-Based Arrangement

Permanent installations and projects requiring an integrated skid layout may need different burner and auxiliary-equipment configurations.

Compact Installation Layout

Where plant-room space is restricted, component positioning and access requirements can be reviewed during the engineering stage.

Retrofit Interface Matching

For an existing system, mounting dimensions, burner opening, furnace connection and surrounding equipment should be checked before the replacement configuration is finalized.

This structural flexibility is particularly useful when the burner must be integrated into an existing production line without rebuilding the complete thermal system.


Project-Specific Fuel Configuration

Fuel conditions are another major part of ET Series engineering.

The burner can be configured according to the fuel strategy of the project rather than being limited to one fixed standard arrangement.

Depending on the application, the engineering review may consider:

  • Gas-fired operation

  • Oil-fired operation

  • Gas and oil dual-fuel configurations

  • Different gaseous fuel conditions

  • Different liquid-fuel conditions

  • Project-specific multi-fuel arrangements

The final fuel configuration depends on fuel composition, calorific value, supply pressure, viscosity where applicable, required heat input and local operating conditions.

Fuel compatibility should therefore be confirmed from actual fuel data rather than only from a fuel name.

For projects centered specifically on biogas or biomass-derived gases, the EP-BG Series Biogas Burner can also be evaluated as a more specialized solution.


Operating and Control Logic

Industrial thermal processes do not all operate in the same way.

Some systems run continuously for long periods. Others work in batches, experience repeated load changes or require staged temperature control.

The ET Series can be configured around the operating sequence of the process, including requirements such as:

  • Continuous-duty operation

  • Intermittent heating cycles

  • Load modulation

  • Multi-stage heating

  • Startup and shutdown sequences

  • Fuel-air coordination

  • Plant-level control integration

Where required, the burner can be considered together with the EBICO Burner Management System, which coordinates functions such as fuel delivery, ignition sequence, safety interlocks, combustion control and system monitoring.

The exact control architecture should be defined during engineering according to the process and plant automation requirements.


Flame and Thermal Matching

Burner output alone does not determine whether a combustion system is correctly matched.

Flame behavior also has to suit the furnace or process equipment.

During a custom burner project, important factors can include:

  • Combustion-chamber dimensions

  • Available flame space

  • Required heat distribution

  • Furnace or process temperature

  • Burner mounting position

  • Airflow conditions

  • Expected operating range

A flame that is unsuitable for the available furnace geometry can create poor heat distribution even if the nominal burner capacity appears correct.

For this reason, flame length, flame shape and burner position should be evaluated together with thermal load.

This is especially important for retrofit projects, where the existing furnace geometry may place stricter limits on the new burner configuration.


Burner Front-End Integration

The front view of the ET Series shows the large burner throat and mounting area that connect the combustion unit to the furnace or thermal equipment.

This interface is one of the most important points in a non-standard project.

The diameter and length of the burner front end, mounting flange arrangement and insertion position may need to be adapted to the actual combustion chamber.

For a new system, these dimensions can be coordinated during equipment design.

For a retrofit, existing furnace drawings, burner-opening dimensions and installation photographs can help the engineering team evaluate how the new burner should be integrated.


Integrated Fuel and Control Assembly

The ET Series product layout shows the burner body together with fuel-related and control components arranged around the main combustion assembly.

Because each ET burner is engineered according to the project, the arrangement of these components may vary with fuel type, available installation space and system-control requirements.

This is particularly relevant where plant layout restricts access from one side or where auxiliary components need to be integrated into a compact equipment area.

When designing the installation, enough clearance should be retained for:

  • Inspection

  • Adjustment

  • Electrical access

  • Fuel-system servicing

  • Routine maintenance

  • Removal of serviceable components

A compact layout is useful only when maintenance access remains practical.


Side Profile for Equipment Integration

The ET Series side profile illustrates the relationship between the long burner front section, main burner body, supporting base and external fuel/control components.

For project engineers, this view is useful when reviewing the burner footprint and the distance required between the combustion equipment and surrounding plant infrastructure.

Before finalizing a custom burner, it is helpful to confirm:

  • Available floor or platform space

  • Burner centerline height

  • Furnace-wall thickness

  • Burner insertion depth

  • Service clearance

  • Fuel-pipe routing

  • Cable routing

  • Access for installation and removal


Technical Parameters

Technical Configuration Overview (Custom Basis)

Rather than applying a fixed product template, the ET Series is configured through a project-driven engineering logic. Each unit is built around the actual mechanical layout, fuel conditions, operating environment, and system integration requirements of the specific project. 


From structural form and fuel type to application orientation and installation strategy, every configuration is treated as a custom technical solution rather than a standardized assembly. This approach ensures that the burner integrates seamlessly with real-world industrial systems, supports non-standard process designs, and remains adaptable throughout the entire project lifecycle.

ItemConfiguration Logic
StyleFully Customizable
FuelFully Customizable
TypeStandard Burner
Application ModeProject-Oriented
DeploymentEngineering Design Based

Applications

Industrial Applications

The ET Series can be engineered for a range of industrial thermal systems where standard burner configurations are not suitable.

Steam Generation Systems

Custom burner engineering can be used where steam systems have unusual capacity, fuel or installation requirements.

Thermal Oil Systems

Thermal oil heaters may require burner configuration around furnace geometry, heat duty, operating temperature and continuous production requirements.

Waste Incineration Systems

Waste-treatment applications often involve specialized furnace conditions and control requirements.

Projects dedicated specifically to waste incineration can also compare the EP-W Series Waste Incineration Burner.

Industrial Hot-Air Systems

Drying, curing and process-heating lines may require burner integration around airflow, temperature and equipment-layout conditions.

Asphalt Mixing Equipment

Non-standard asphalt installations may require customized burner mounting, thermal output or operating arrangements where standard axial-flow or monoblock solutions do not fit the project.

Retrofit and Capacity-Upgrade Projects

Existing industrial heating equipment can present unusual connection dimensions, restricted installation space or legacy control systems.

In these projects, a custom burner can be evaluated around the equipment that remains in service.


Custom Burner Engineering Process

A successful custom burner project starts with operating data rather than a product code.

A typical engineering process can be organized into five stages.

1. Operating Condition Review

The first step is to understand the thermal process, heat requirement, fuel conditions, operating cycle and production objectives.

2. Equipment and Installation Review

Furnace dimensions, burner opening, mounting structure, site layout and available service space are checked.

3. Burner Configuration

The burner structure, fuel arrangement, combustion concept and control requirements are defined according to the project.

4. System Integration

Fuel delivery, electrical requirements, control interfaces and connection with the thermal equipment are coordinated.

5. Installation and Commissioning

The final installation should be checked against the approved configuration, followed by commissioning under the actual operating conditions.

For retrofit projects, providing drawings and site photographs early in the process can significantly improve the accuracy of technical review.


Information Required for Custom Burner Selection

Because the ET Series is not a fixed standard model, detailed inquiry information is particularly useful.

When requesting a configuration, provide as much of the following information as possible:

  • Type of thermal equipment

  • Required heat output or existing burner capacity

  • Fuel type

  • Fuel composition or specification where available

  • Fuel pressure and temperature

  • Furnace or combustion-chamber dimensions

  • Required process temperature

  • Normal and maximum operating load

  • Existing burner information for retrofit projects

  • Installation drawings or photographs

  • Available installation space

  • Electrical supply

  • Control-system requirements

  • Site altitude and ambient conditions

  • Destination country

  • Applicable emission or regulatory requirements

The more complete the initial information is, the easier it is to define an appropriate custom configuration.


Compliance and Project Documentation

Compliance requirements for a custom burner can vary according to fuel type, project location and equipment configuration.

Because the ET Series may be engineered differently from project to project, applicable standards and documentation should be confirmed during technical review rather than assumed from a general product description.

EBICO publishes information on its corporate certificates and quality systems, including CE, EAC and ISO management-system certificates.

For a specific ET project, buyers should state the destination market and any required burner, safety, inspection or emissions standards during the inquiry.

This allows the relevant compliance requirements to be considered during design and documentation preparation.


EBICO Quality and Project Support

Custom combustion projects require coordination beyond burner manufacturing.

EBICO provides technical support covering requirement analysis, configuration, installation, commissioning and later service for industrial burner projects.

Its non-standard burner engineering approach considers factors such as fuel type, heat demand, installation space and equipment interface before final configuration.

For further information about manufacturing and inspection, buyers can review the EBICO quality system.

Project owners can also review EBICO's global service support for installation, commissioning and after-sales requirements.


ET Series FAQs

Can the ET Series be customized for an existing furnace?

Yes, the ET Series is intended for project-specific configurations, including retrofit applications. The existing furnace dimensions, burner opening, mounting arrangement, current burner and operating conditions should be reviewed before the new configuration is defined.

What information is needed to determine the burner output?

Useful information includes the type of thermal equipment, required production or heating capacity, process temperature, fuel data, existing heat input where available, operating cycle and furnace conditions. Output should be determined from the actual thermal requirement rather than selected only from the previous burner nameplate.

Can one ET burner be configured for both gas and oil?

Gas-and-oil configurations can be considered within the ET Series, but the actual fuel combination must be confirmed during project engineering. Fuel properties, supply conditions and required operating sequence all affect the final design.

Can the ET Series be integrated with a PLC or DCS?

Control integration can be considered as part of the project configuration. The required plant control system, communication method, operating sequence and safety-interlock requirements should be provided during technical review.

How is a custom burner different from a standard industrial burner?

A standard burner is normally selected from predefined structures and capacity ranges. A custom burner is engineered around project-specific conditions such as fuel characteristics, furnace geometry, flame requirements, mounting dimensions, control logic and installation constraints.

What should be checked before replacing an existing burner?

The review should include the existing burner output, furnace dimensions, burner opening, flame space, fuel system, electrical supply, control interface, mounting platform and available maintenance clearance. Drawings and photographs are especially useful for retrofit evaluation.


Contact Us

Discuss Your Custom Burner Project

If a standard burner cannot match your fuel, furnace layout or operating conditions, share your project data with EBICO. Our team can review the thermal requirements and evaluate an ET Series configuration around your actual system.

For a faster engineering review, please provide:

Thermal equipment type · Required heat output · Fuel type and specification · Furnace dimensions · Operating temperature · Load range · Installation drawings · Existing burner details · Control requirements · Site conditions · Destination market and applicable emission requirements

Request Custom Burner Engineering
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