EBS-G Special Electronic Intelligent High Precision Burner for The Asphalt Mixing Plant

Digitally-Driven Gas Burner for Stable Asphalt Production

The EBS-G Series is a gas-focused, electronically regulated burner platform engineered for asphalt mixing plants that require precise gas consumption control, consistent heat delivery, and strong adaptability to varying aggregate conditions.

Unlike traditional burners that rely on mechanical ratio systems, the EBS-G adopts a fully electronic, sensor-based regulation strategy, allowing the burner to adjust output dynamically as plant load changes.

Its design prioritizes high-accuracy gas metering, clean combustion, and continuous operation stability, making it suitable for medium to large asphalt production lines.

1. Gas-Optimized Electronic Control System

The EBS-G Series is built around a dedicated digital fuel–air control algorithm tailored for gaseous fuels. Through an independent PLC module, the burner continually monitors air volume, gas flow, and furnace temperature to fine-tune combustion in real time.

Key operational benefits

• Continuous proportional modulation with wide adjustable range

• Rapid response to changes in aggregate moisture and feed rate

• Reduced temperature drift during long production cycles

• More uniform drum heating, improving mixture consistency

This intelligent control system ensures that each stage of asphalt drying receives the exact amount of thermal energy required.

2. High-Precision Gas Combustion Performance

Since the EBS-G is purpose-built for gas-only operation, its combustion assembly is optimized for clean, stable, and low-emission flame output.

Performance features

• Uniform gas distribution through specialized ring-type atomizing nozzles

• Low-NOx flame formation with reduced visible smoke

• Strong flame coherence for deep penetration into the drying drum

• Maintains stability even under back-pressure fluctuations

• Low supply-pressure requirement, lowering pipeline system demands

This ensures efficient utilization of gas while preventing abrupt flame instability—common in older burners during load transitions.

3. Compact Mechanical Architecture for Easy Deployment

The burner adopts an integrated compact structure, minimizing installation complexity and field wiring.

Structural advantages

• Mobile wheel-based frame for flexible onsite positioning

• Pre-assembled gas circuit and electrical routing

• Reinforced protection grade (IP55 for components, IP56–IP67 for main module)

• Simplified inspection pathways for rapid routine servicing

This design reduces installation time and supports frequent relocation between construction sites or asphalt bases.

4. Energy-Saving & Smart Operating Efficiency

With its digital proportional control and variable-frequency air system, the EBS-G reduces unnecessary energy waste.

Efficiency advantages

• Variable-speed fan lowers annual electrical consumption by 30–40%

• Optimized air–gas ratio reduces excess air loss

• Improved combustion completeness boosts overall fuel economy

• Stable thermal output decreases wear on drums and heating components

The system is engineered for long-term production reliability with measurable operating cost reductions.

5. Asphalt Plant Capacity Compatibility (500–6000 Models)

The EBS-G Series supports a wide range of asphalt mixing plant models:

This classification makes the EBS-G Series a scalable heating solution for both fixed-station and mobile asphalt production setups.

6. Application Scope in Asphalt Production

The EBS-G Series is developed for asphalt production environments that demand continuous thermal stability, precise gas combustion control, and long-duty operational reliability. It performs consistently under dusty conditions, fluctuating material moisture, and high-load working cycles.

Primary Application Fields

• Drum-type asphalt mixing plants where uniform aggregate drying directly affects mix quality

• Batch-type asphalt mixing stations requiring stable temperature control during frequent production shifts

• Municipal road maintenance and resurfacing projects, supporting steady on-site asphalt output

• EPC and infrastructure construction projects, where equipment uptime and fuel efficiency are critical

• Mobile and modular asphalt mixing units, operating under variable site conditions

• High-capacity centralized asphalt production bases serving regional road construction networks

Engineering Value in Asphalt Operations

With its stable gas flame formation and accurate output regulation, the EBS-G Series helps plants:

• Maintain consistent asphalt temperature profiles

• Reduce moisture-related production delays

• Improve aggregate drying uniformity

• Lower rework rates caused by overheating or underheating

• Sustain long-duration daily production without frequent shutdowns

This makes the EBS-G a dependable gas-fired combustion solution for both permanent and temporary asphalt production facilities.

7. Compliance with International Technical Standards

To ensure safe deployment across a wide range of engineering environments, the EBS-G Series is designed, tested, and manufactured in accordance with multiple international and regional technical regulations. Each certification reflects a different aspect of safety, quality control, and operational compliance.

Recognized Standards and Certifications

• EN676 (EU Gas Burner Standard) – Validates safe gas combustion operation and control reliability

• CE & ISO Systems – Confirms compliance with European market access rules and international quality management systems

• China CSEI Certification – Authorizes application in industrial combustion and special equipment systems

• Russia EAC Certification – Enables use within Eurasian Economic Union engineering projects

• GB/T 36699-2018 – Aligns with China’s national technical specification for industrial burners

Regulatory Value

These approvals allow the EBS-G Series to be confidently integrated into:

• Government infrastructure projects

• Overseas EPC contracts

• Export-oriented asphalt plant equipment packages

• Municipal and highway engineering systems

The certification framework ensures that the burner satisfies both local safety supervision and international market access requirements, providing unified compliance for global deployment.